Injection Molding and Plastics

You have to both plan your plastics manufacturing with a view to all its specific restrictions, and perform it according to plan and at the right quality. You need a key overview of your molding machines proper setup and current operation and their OEE, as well as follow-up operations and subcontracting for galvanization, the paint shop, stamping and flocking. You can’t put together a real plan without basing it on a precise overview.

Our Digital Factory handles all these specifics simply and precisely.

The Aimtec Solution

We offer the option of EDI communication with partners and management and labelling of deliveries based on customer specifications. We support advanced production planning. We take into account every restriction, including the capacity of your presses, molds or maintenance workers. We enable detailed paint-shop planning. We deploy tools for lean internal logistics (e-Kanban and Milkrun) and for complete production process management and full-fledged quality management. We provide on-line monitoring of your presses, paint shop, assembly and other operations. We visualize their current state of production, including machine tuning parameters and the statuses of individual molds. We digitize your internal logistics, from receipt to shipping, including a product genealogy. We arrange for the integration of all your machines, production equipment and systems into the IoT.

Contact us

Cooperate with us

Over 50 customers in the plastics and rubber sector.
Over 20 years of cooperating with plastics makers.
Pre-made templates for plastics companies.

Our solutions’ benefits

We can handle multiple molds, paired parts, and molds for “family” sets.
You have on-line monitoring for: press setup, current production parameters, OEE and visualization.
You can plan the paint shop usage and its synchronization with pressing and assembly.
We set the plan respecting not only capacities of your presses and technological equipment, but also your molds, maintenance workers, operators, and packaging, as well as your trailers for shipping.
You can see packaging material availability. You can manage single-purpose palettes for large parts.
You can watch over the maintenance of molds, machines, tools and jigs. You can manage preventive maintenance. You can identify and manage mold availability.
You can allocate workers while taking into account their qualifications and your work safety standards.
You can monitor energy consumption.
You eliminate logistics errors for customer deliveries and more.
You can improve your manufacturing capability, reduce idle time, and increase outputs.
You increase your supplier reliability while also reducing stocks.
We support automation of your logistics processes and production.
We eliminate errors and create a precise and current digital image of your logistics and production.
You obtain a solution for combining repetitive and batch production.
We lead projects and offer expert know-how for digitising factories and implementing I4.0.
We design specific shipping modes for different OEMs, including Just In Sequence for complex products.

Typical solutions and topics

EDI Call-off & ASN Processing with Customers

EDI call-off & ASN processing with customers Call-offs and ASN are the cornerstone of EDI communication, something your customers demand...
Advanced Planning and Scheduling

Work with a real plan. Based on real production capacity.
WIP Inventory Tracking and Traceability

Win out over production snares. No more parts lost in black holes.
OEE Overall Production Efficiency

Not measuring? Then you’re not really managing.
Quality Inspection

In quality control you are often faced with a lack of tools and solutions....
API-based Integration

Set forth on the road to a digital transformation. Successfully, with an API.

EDI & WebEDI with Suppliers

Digitize your entire supply chain. Quickly and effectively.
e-Kanban & Milkrun

Lift your logistics to perfection.
EDI & SAP – Simply and at once

Komplexní validace a monitoring zpráv. Již žádné zatíženky.
Message Monitoring & Validation

Comprehensive message monitoring and validation. No more defect charges.
APQP and Supplier Management

Easy supplier management, clear APQP approval processes.
Material Flow Control

Unify your fully automated warehouse with your daily logistics.
Traceability

Monitor and measure in detail. Then you can truly manage.
Complaint Management

Clear and interconnected complaint reports with cost assessments.
Document Management System and Change Management

A system for managing documents and the change procedure.
Zero Error Logistics

From acceptance to distribution with no logistical errors .
Audit Management

Easy, clear and automatically evaluated audits.
Automotive Shipping Standards

Comply with your customer’s logistics standards in just two weeks.
Predictive Quality Management

Predicting errors in time and in the right place, based on relevant data.
Planning Production

Prepare a good production plan. It’s the foundation for your success.
EDI as a Service, EDI in the Cloud

You expect top-rate reliability, and flexibility as well. EDI from Aimtec.
Just in Sequence

Sequencing simply and smoothly.
Process Control & Monitoring

You need to guarantee work process compliance.
Location Based Services

Create the digital map of your warehouse or production facility with Location Based Services and get the most out of location data.
Automation

Automated production and logistics without operators.