Solutions

Manufacturing
Execution System

Move in production from data collection to real-time
digital control of manufacturing and assembly operations

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Maximum performance, quality, and control at lower cost

The solution gives you control over what is really happening in production. It’s not just record-keeping. It’s a production control layer that defines operating rules, guides workers step by step, and monitors, evaluates, and automatically escalates deviations.

Increased production performance: Timely discovery and elimination of selected downtimes and performance-reduction reasons cuts down on WIPs and raises overall efficiency.
Precise data for worker planning and evaluation: A detailed digital image of production lets you acquire precise data and then use it when making decisions and setting remuneration.
Decreased record-keeping costs: Paper-free records save costs during subsequent administration and data rewriting – and also save time for managers.
A clear view of worker qualifications: We help you track, manage and improve workers’ qualifications for manufacturing work centres and processes. And increase their motivation.
QMS, MMS, WMS and APS connections: Real-time management of work centres, machines and people, plus linked processes in quality, maintenance, logistics and production planning, all as one unit.

Our customers

Our MES solution’s benefits will win you over

Basic production parameters are reliable and registered down to the second: your machines do the record-keeping.

OEE – quality, performance, availability

Timesheets; correct and defective units; work times and downtimes; teamwork; multi-machine operation.

Maintenance

Regular, preventive and ad-hoc maintenance; maintenance response requests and registration; filing and tracking of maintenance tasks.

A skills matrix for every work centre and every machine

Skill expiration dates; increases and decreases to skill levels; training; skill checking before work begins.

Escalations/notifications

The MES can notify designated persons of atypical states and incidents, escalate after solution deadlines and register responses and reasons.

Inter-operation quality

Verification plans; check frequencies; regular and spot checks.

Traceability

A register holding serial numbers for products, utilised parts and materials, processing parameters (machines), and part histories.

A diverse range of modern technologies

The main product lines include mobile terminals and tablets, barcode and RFID printers and scanners. These are complemented by automation technologies for machine vision, real-time localization (RTLS), and robotics.

MES as part of production automation

Production automation isn’t just about machines and robots. Only by connecting all shop-floor technologies with an MES that defines who does what, in what sequence, and with which parameters can you achieve stable, scalable automation across production lines and the entire plant.

Base Your Decisions on Data

Real-time reporting in Aimtec digital twin

Capture reality in a virtual environment

Real-time reporting provides an instant overview of your production and logistics processes in one place. Monitor performance down to the level of individual work centres. Get support for efficiently managing processes in your hall and motivating your workers. Use data visualisation in a digital twin to gain a quick understanding of the current situation and support for your decisions.

Optimize your processes by analysing and mining your data

Thanks to the analysis of historical data, you can uncover key patterns and bottlenecks in manufacturing and logistics. Expanding this retrospective with a prediction of your results for the next week or month will ease your decision-making. In addition, interconnecting analytical tools with other systems supports the automatic optimisation of warehouse operations and increases overall operational efficiency.

Model solution variants and gain a firm grasp of complex systems

Can't decide on a solution variant? Want to know the performance of a new design, or its critical points? Dynamic simulation in the FlexSim tool will answer your questions even before the project begins. You can verify and fine-tune every change during subsequent optimisation. FlexSim learns with the help of AI (reinforcement learning), enabling it to solve complex tasks almost in real time.

Interconnect production with other systems

When a system is isolated, its possibilities are inhibited. Your MES can only reach its full potential if it’s linked with the information and control systems around it.

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